Station 5: Frame Roller

Station 4 is one of the most exciting parts of the tour – the Frame Roller Station, where technology meets fabrication. We operate two Arkitech AF1600 series roll formers: one is set up for 6” profile studs and the other for 3⅝″ profile studs. Coil steel from the storage area is fed into these machines, which are programmed via our BIM modeling software. The design for each panel’s framing members lengths, hole placements, angles, etc. is exported from our 3D BIM models directly to the roll-formers. This automation ensures precision and custom fabrication of every piece. Each machine station has multiple tooling operations: the steel coil is gradually shaped by successive rollers into a C-shaped stud, and along the way the machine can punch service holes, cut the stud to exact length, notch ends or lips, and dimple and pre-drill screw holes as needed. The result is a stud or track that comes off the machine ready to assemble, with all required cuts and holes made with millimeter accuracy.

One major advantage of this process is the speed and efficiency it provides. The computerized roll-formers produce parts much faster than manual cutting, and with very tight tolerances – almost no material waste is generated in this process. By cutting each member to the precise length needed and punching only where required, we eliminate the excess scrap that would occur if studs were cut from standard stock lengths. This not only saves material, supporting sustainability but also reduces on-site cutting labor. You may notice each steel piece has printed and hand drawn identifying marks. These marks are part of our QA/QC program and they contain the certification and specification data for the piece as well as the part numbers corresponding to the panel assembly drawing. Our use of advanced BIM integration means what you see on drawings is exactly what the machine produces, which virtually removes the chance of human error in measuring or cutting. In short, the Frame Roller Station demonstrates state-of-the-art fabrication: custom CFS framing components churned out rapidly, accurately, and with minimal waste – all contributing to faster construction and lower labor needs overall.

Henry Barahona serves as an Estimating Coordinator at TCM Enterprises, where he brings a fresh perspective and a strong commitment to innovation and teamwork. With six months of experience in the industry, Henry is eager to contribute to TCM’s mission of making a tangible impact through its projects and products.

Henry was drawn to TCM Enterprises due to its reputation for treating employees like family and fostering an environment that values innovation and creative problem-solving. The company’s emphasis on teamwork, cross-functional collaboration, and continuous learning aligns perfectly with Henry’s own values and commitment to lifelong learning. He appreciates TCM’s investment in employee growth through mentorship, training programs, and exposure to cutting-edge technologies.

Outside of work, Henry is a nature wanderer and avid nature photographer, capturing the beauty of the outdoors through his camera lens. He enjoys the thrill of gaming, particularly in virtual football fields in Madden and FIFA, and is a passionate fan of combat sports, including UFC fights and boxing matches. His curiosity about new technologies and love for reading thought-provoking literature keep him constantly engaged with the latest advancements and ideas.

Above all, Henry cherishes the moments spent with his daughter, creating memories and nurturing her wonder. His dedication to both his professional and personal life makes him a valuable and dynamic member of the TCM Enterprises team.