Station 6: Rolling Rack Tree

After studs and tracks are formed, we arrive at Station 5 – the Rolling Rack “Tree”. This is a staging area where the freshly roll-formed parts are collected and organized for the next steps. The term “tree” refers to the rack’s shape: it has multiple arms or levels to hold bundles of studs, almost like branches. Each rack is wheeled and serves as a mobile kit of parts for a specific set of panels. As parts come off the roll-former, they are sorted by panel or assembly. Our system attaches a panel sheet with diagrams and assembly instructions with each rack load. For example, a rack might contain all the pieces for Panel 12 of a building’s facade; an assembly sheet listing “Panel 12” will detail which piece goes where. The crew at panel assembly will use this sheet to quickly grab members from the rack and lay them out.

This step might look simple, but it’s crucial for maintaining efficiency and quality. By organizing the cold-formed pieces immediately as they are produced, we reduce any chance of mix-ups and minimize the time spent later searching for the right part. Sometimes projects will require field assembly, if that is the case the material in these racks will be sorted, bundled and shipped to the job site for final assembly but typically in our facility, the racks roll directly to the in-house assembly stations. The rolling rack “tree” exemplifies our lean approach: it’s about efficiently transitioning from fabrication to assembly. Everything is ready, organized, and delivered just in time to the panel builders, ensuring a smooth and speedy assembly process next.

Henry Barahona serves as an Estimating Coordinator at TCM Enterprises, where he brings a fresh perspective and a strong commitment to innovation and teamwork. With six months of experience in the industry, Henry is eager to contribute to TCM’s mission of making a tangible impact through its projects and products.

Henry was drawn to TCM Enterprises due to its reputation for treating employees like family and fostering an environment that values innovation and creative problem-solving. The company’s emphasis on teamwork, cross-functional collaboration, and continuous learning aligns perfectly with Henry’s own values and commitment to lifelong learning. He appreciates TCM’s investment in employee growth through mentorship, training programs, and exposure to cutting-edge technologies.

Outside of work, Henry is a nature wanderer and avid nature photographer, capturing the beauty of the outdoors through his camera lens. He enjoys the thrill of gaming, particularly in virtual football fields in Madden and FIFA, and is a passionate fan of combat sports, including UFC fights and boxing matches. His curiosity about new technologies and love for reading thought-provoking literature keep him constantly engaged with the latest advancements and ideas.

Above all, Henry cherishes the moments spent with his daughter, creating memories and nurturing her wonder. His dedication to both his professional and personal life makes him a valuable and dynamic member of the TCM Enterprises team.